減速器箱體的加工工藝及夾具設計論文
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- 目錄
摘要 1
英文摘要 2
第一章 緒論 5
1.1 制造工業的重要性 5
1.2 減速器的運用、類型 5
1.3 工藝設計的重要性 6
1.4減速器箱體設計工藝的重要性 7
第二章對零件的工藝分析 8
2.1 工藝過程的組成 8
2.2 工藝規程的內容與作用 8
2.2.1工藝規程是指導生產的技術文件 8
2.2.2工藝規程是生產組織和管理工作的基本依據 9
2.2.3工藝規程是新建或擴建工廠或車間的基本資料 9
2.3 機械制造工藝規程的類型及格式 9
2.3.1 機械加工工藝過程卡 9
2.3.2 機械加工工序卡 10
2.4 工藝規程設計的原則與步驟 12
2.4.1 工藝規程設計必須具備下列原始資料 12
2.4.2在掌握上述資料的基礎上,機械加工工藝規程設計主要有以下幾步 13
2.5 毛坯的確定 13
2.6 基準的概念和分類及定位基準的選擇 15
2.6.1設計基準 16
2.6.2零件的工藝設計和基準 16
第三章夾具的設計 18
3.1夾具的慨念 18
3.1.1在設計夾具時,夾具的工作原理為 18
3.1.2夾具在機械加工中的作用 18
3.1.3機床夾具的組成及分類 18
3.1.4夾具中加工精度的分析 19
3.2工件的定位 20
3.3 定位的誤差 21
3.4 工件的夾緊 23
3.5 鉆床夾具 23
第四章零件的工藝過程 26
4.1 零件制造工藝規程設計原理 26
4.1.1零件制造工藝規程的格式和作用 26
4.1.2本章主要說明本次設計的一級減速器箱體工藝及夾具設計 26
4.2 零件制造工藝規程設計時的內容和步驟 27
4.2.1根據以上資料,設計工藝規程的內容和程序如下 27
4.3零件的結構工藝性 28
4.4 毛坯的選用 29
4.5 加工的路線擬訂 30
4.5.1 加工過程的開始階段 30
4.5.2 加工過程的中間階段 30
4.5.3 加工的最后階段 30
第五章總結與展望 31
5.1總結 31
5.2展望 31
參考文獻 32
致謝 33
The Part of the process, in machining plays a very important part of the process, prepare to reasonable or unreasonable, it directly relates to the quality requirements could eventually parts, The design of fixture is big, it is the indispensable part in relation to improve the efficiency of the machining. So both in mechanical processing industry is crucial link. The graduation design, the topic is I design process and fixture enclosure reducer design. This case is complex, volume parts structure. In order to improve production efficiency and reduce labor intensity, I design a drill fixture. The design manual is divided into three parts:
The first part is divided into the machining process of the specified procedures, including process, contents and procedure, mechanical manufacturing process planning of the type and the procedure formats, introduced the principle and procedure. The choice of the locating datum, the process route in the selection of surface machining method, the method of processing, sequence arrangement has been introduced in detail.
The second part of the machine tool's fixture design, the interpretation of the machine tool's fixture of the machine tool's fixture soup, composition and classification. The principle, workpiece position and orientation of the positioning error calculation of components for clamping device, the composition and clamping force of three factors are analyzed. In the process of surface in milling machining, Diameter 40mm in for more boring, The rest of the hole for division I face a fixture designed to facilitate the processing (in press).
The third part mainly introduces the process of parts processing, I choose the design is mainly for determination of casting billet, The timeliness, The preparation process route and the process of writing (card), whole process card technology in processing after inspection. In the process of calculation, and fixture design of mechanical concise manual of gb through alignment. In processing after mapped the perfect parts graph (A0). Under the limitation in the economic guarantee processing request.
Key words: process, process, and drawing parts fixture, toto...